Sheet metal is made of stainless steel galvanized iron or aluminum and you can cut sheet metal manually using different kinds of tools.
Cutting thin sheet metal with jigsaw.
Have extra blades on hand because cutting solid heavy metal tends to wear blades out a lot faster than thin sheets.
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The cut can produce enough heat to melt the teeth from the edge of a jigsaw blade.
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For pattern cutting drill blade starter holes instead of making plunge cuts.
First things first if you re going to cut any sort of metal using a jigsaw you need to make sure you re using the correct blade.
I also clamp the metal down whenever possible to stop it rattling up and down and use a medium speed at first but speed up as much as possible provided the tool is cutting well and the blade isn t trying to.
For cutting sheet metal choose a finer blade with 21 to 24 teeth per inch.
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Stainless steel builds up heat quickly when you are cutting.
With a quality jigsaw and a few metal cutting blades you can easily expand the versatility of this great power tool allowing it to replace the use of circular.
To reduce the heat buildup you need to use the proper jigsaw blade with minimal pressure and set your jigsaw to a slow cutting speed.
This isn t hard to do and we ve produced a guide to choosing the correct type of jigsaw blade.
Cut metal plate and pipe on low speed.
To avoid shredding sheet metal or raising a lot of edge burrs tightly sandwich the metal between two layers of thin plywood.
How to cut metal with a jigsaw is mainly down to the correct choice of machine and your choice of blade.
A word of advice if you are attempting to cut thick pieces of metal.